200万吨年产规模大方坯氧气转炉车间工艺设计

铁水预处理可以优化炼钢过程,减少资源浪费,提高炼钢品质。RH炉外精炼技术可以更有效的出去钢水中的有害元素。


设计总说明;当今炼钢工艺技术中,比较盛行的主要是以高炉铁水为原料进行铁水预处理后,将铁水通过铁水灌等设备装入到氧气转炉中,然在进行顶底复吹,再加入废钢,吹氧。本设计采用顶底复吹工艺,设计一座氧气转录炼钢车间,预计年生产量为200万左右的良坯钢。车间采用三吹二技术,合理的安排的炼钢车间的劳作能力。设计了三座氧气转炉RH精炼炉。氧气转炉炉型的设计、氧抢的设计、车间的整体分布设计、氧气净化系统的设计;铁水供应系统、废钢供应系统、散装料供应系统、路外精炼系统、浇注系统和炉渣处理系统等。合理的设计氧气车间平面分布,时确保氧气转炉车间成产生本降低的关键之一。车间设计为3座100t的氧气转炉。氧气转炉的冶炼周期为42分钟,吹氧时间为22分钟。氧气转炉炼钢是通过除杂,添加各种所需要的元素而得到理想的钢材的一种工艺技术,这种工艺技术给我们日常生活中的生产设备所需的钢材提供了满足。氧气转炉的车间炉底的厚度为980mm,炉身的厚度为910mm。

参照国内外转炉炼钢技术当前的发展趋向,结合任务书车间的设计,选择了RH炉外精炼设备,进行全连铸生产。炼钢技术的工艺流程:高炉铁水—混铁车—氧气转炉吹炼—炉外精炼—全连铸—良方坯。

本次设计在对转炉物料平衡和热平衡计算的基础上,对炼钢车间的主要设备的参数进行了设计、选型,包含有氧气转炉的炉体设计、氧枪的设计、RH精炼炉、连铸机的设计等多种设备。同时完成了车间的主体设备、炼钢工艺设计、车间主产房的布置和设备的布置。同时,编绘了氧气转炉的炉型图、RH精炼炉的炉型图以及车间的平面图。

关键词:废钢;炉外精炼;铁水预处理;车间;全连铸

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Abstract:In current steelmaking process technology, predominantly hot metal pretreatment using blast furnace hot metal as the raw material, the molten iron is charged into the oxygen converter through molten iron and other equipment, and then the top and bottom re-blow, and then the scrap steel is added. oxygen. This design adopts the top-bottom re-blowing process to design an oxygen transcription steelmaking workshop, and it is estimated that the annual production volume will be about 2 million good steels. The workshop adopts the technology of three blows and the reasonable arrangement of the labor capacity of the steelmaking workshop. Three oxygen converter RH refining furnaces were designed. Oxygen converter model design, oxygen grab design, overall distribution design of the workshop, design of oxygen purification system; hot metal supply system, scrap supply system, bulk material supply system, off-road refinement system, gating system and slag treatment system. The rational design of the oxygen plant layout ensures that the oxygen converter plant is one of the keys to the reduction. The workshop is designed with three 100t oxygen converters. The smelting cycle of the oxygen converter is 42 minutes and the oxygen blowing time is 22 minutes. Oxygen converter steelmaking is a process technology for obtaining ideal steel by removing impurities and adding various required elements. This technology provides the steel needed for production equipment in our daily life. The thickness of the hearth of the oxygen converter workshop is 980mm and the thickness of the furnace body is 910mm.

With reference to the current development trend of converter steelmaking technology at home and abroad, combined with the design of the task book workshop, RH furnace refining equipment has been selected for full continuous casting production. The technological process of steelmaking technology: blast furnace hot metal—mixed iron vehicle—oxygen converter blowing—external refining—all continuous casting—good billet.

Based on the material balance and heat balance calculation of the converter, this design has designed and selected the parameters of the main equipment of the steelmaking plant, including the furnace body design of the oxygen converter, the oxygen lance design, the RH refining furnace, and the Caster design and other equipment. At the same time, it completed the main equipment of the workshop, the design of the steelmaking process, the layout of the main delivery room of the workshop and the layout of the equipment. At the same time, the furnace profile of the oxygen converter, the furnace profile of the RH refining furnace and the floor plan of the workshop were compiled.