采用反应磁控溅射沉积 Ti-Y-O-N 复合膜,研究了薄膜的微观结构,力学性 能和摩擦性能。
摘要:采用反应磁控溅射法制备不同Y含量的Ti-Y-O-N薄膜,研究薄膜的微观结构,力学性能,摩擦磨损性能。实验表明:当Y含量小于7.8at.%时,薄膜呈面心立方(face-centeredcubic,fcc),薄膜为Ti-Y-N固溶体;当Y含量继续增加时,薄膜呈面心立方和非晶两种形态,薄膜是Ti-Y-N和Y2O3的混合相。随Y含量的增加,促使晶粒细化,同时薄膜中出现大量晶界。当Y含量从0at.%升高到10.2at.%时,薄膜硬度从21GPa升高到26GPa;当Y含量高于10.2at.%时,薄膜硬度保持稳定。影响薄膜硬度的因素有非晶Y2O3相、固溶强化、晶界和残余应力。当Y含量介于0at.%〜7.8at.%之间,断裂韧性(KIC)上升缓慢。当Y含量为10.2at.%时,非晶Y2O3相的形成使KIC急剧上升至0.85MPa•m1/2。随Y含量进一步增加,KIC再次缓慢上升。薄膜的Y含量小于7.8at.%时,其平均摩擦系数(μ)和磨损率受负载影响很大,增加负载可使平均摩擦系数(μ)和磨损率显著升高。薄膜中Y含量的进一步增加,提高了摩擦性能和平均摩擦系数(μ),而磨损率几乎与负载无关。因此可通过提高负载能力和摩擦磨损性能增强断裂韧性。
关键词:反应磁控溅射;Ti-Y-O-N薄膜;断裂韧性;摩擦磨损性能
Abstract:In this paper, yttrium was incorporated into titanium nitride matrix to deposit Ti-Y-O- N films using a reactive magnetron sputtering system and the microstructure, mechanical and tribological properties were investigated. The results showed that solid solution face centered cubic (face-centered cubic, fcc) Ti-Y-N was the major phase of the film when the yttrium content was less than 7.8 at.%. When the yttrium content was further increased, the film exhibited mixed phases of (face-centered cubic, fcc)Ti-Y-N and amorphous yttrium oxide, this induced grain refinement and appearance of lots of grain boundaries. Hardness of the films first rose from 21 GPa at 0 at.% Y to 26 GPa at 10.2 at.% Y, and remained stable as the yttrium content was above 10.2 at.%. The hardness was influenced by the amorphous yttrium oxide phase, solid solution strengthening, grain boundaries and residual stress. Between 0 at. % to 7.8 at.% of yttrium, the fracture toughness (KIC) rose slowly, KIC rose sharply to 0.85 MPa·m1/2 as the yttrium content was 10.2 at.% due to the formation of amorphous yttrium oxide phase, it rose slowly again with a further increase in yttrium content. For the film at<7.8 at.%Y, average friction coefficient (μ) and wear rate were influenced by the load significantly and there was an obvious rise in their values with an increase in load. A further increase in yttrium content in the films, improved the tribological properties, μ and wear rate were almost independent on the load. Fracture toughness enhancement attributed to the improved load capacity and tribological properties.
Keywords: reactive magnetron sputtering, Ti-Y-O-N films, fracture toughness, tribological properties
目 录
第一章 绪论 1
1.1引言 1
1.2硬质薄膜的研究发展 1
1.2.1超硬薄膜 1
1.2.2纳米多层膜 2
1.2.3纳米结构复合膜 2
1.3薄膜的摩擦磨损理论 3
1.3.1摩擦的概念和分类 3
1.3.2影响摩擦的因素 3
1.3.3薄膜的磨损 4
1.4薄膜制备的方法 4
1.4.1溅射原理 5
1.4.2直流溅射 6
1.4.3射频溅射 7
1.4.4磁控溅射 7
1.4.5反应溅射 8